Mahogany Archtop

The inside form

Library - 4775I have decided to build an all mahogany archtop guitar based on the design of a Guild T-100 D that I own.  It plan to connect the top and back with central ribs so it will really be chambered as opposed to having acoustic plates. I am going to make the sides from 5 veneer plies.  4 maple with a mahogany exterior.

Here I have begun shaping the form to glue up the sides

Gluing the laminated sides

Library - 4777Here are the sandwiches of veneer being glued in the form.

Finished Sides

Library - 4780Here is the side out of the form.

The Cutaway

Gluing the cutaway.

Gluing the cutaway.

Gluing the cutaway.

Finished sides and cutaway in the mold.

I have trimmed the sides to fit in the mold and have glued the neck block, heel block, and central supports.

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Gluing the kerfed lining.

I have added a central block to accomodate a tunomatic bridge using imbedded posts and have trued everything with a block plane. The kerfed lining went on without any problems.  I will true the entire body up on a sanding board.IMG_1074.JPGIMG_1080.JPGIMG_1081.JPGIMG_1082.JPG

Carving the back

I glued the back up from bookmatched mahogany. With the back cut just a bit oversize I established the ouside depth using the router.  I routed a 1/2 inch groove around the perimeter and started rounding the back to this line.  I was able to remove much of the wood with a flat plane and then carved the recurve with a gouge.  I smoothed it a bit but left the final sanding for later.

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Hollowing the back

With the back roughed to shape I was able to begin removing wood from the inside. I traced the outline of  my center blocks and determined which areas to hollow.  I mounted a dowel underneath a drill bit in the drill press and set the depth stop to stop 1/4 above the dowel.  The dowel registers off the outside contour and drill bit stops with just the right amount of wood left between them.  I began removing the wood with a chisel and gouge.  Still a bit more to go.

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