Gretsch Anniversary

Gretsch Anniversary

This Gretsch Anniversary needs a neck reset.  The action is high, even with the bridge lowered all the way.  The neck has pulled forward causing a gap behind the heel.  I will need to shim the neck to get rid of the gap a probably go even a little further, removing some wood to kick the neck back a little more.

Gretsch Anniversary – Removing the neck screw.

Thanks to a nice posting about resetting the neck on a similar guitar by Jim Fleeting I learned that some Gretsch guitars have a screw through the heel of the neck which is coverd by filler and finished over.  Your can read his posting here. In fact, the outline of the hole is visible in the right light.  A rare earth magnet can also be used to detect the screw below the surface.  I dilled out the majority of the filler and carved away the rest with a small chisel.  The screw backed out without any problems.

Gretsch Anniversary – Removing the neck.

After heating the 16th fret with a soldering iron I gently removed it using a curved screwdriver sharpened to a knife point (a tool created by Gene Warner).  I drilled two small holes in the fret slot down into the gap in the neck dovetail joint.  Using an inexpensive espresso machine as a steam source I injected steam in these holes with a hose and needle.  While the needle is in one hole the escaping steam shoots out the other hole and in this case the steam also came out the gap behind the heel.  With a little wiggling the neck popped right out of the joint.  While the glue was still soft I scraped the neck and joint clean.

Gretsch Anniversary – Adjusting the neck angle

To adjust the neck angle I used strips of sandpaper pulled under the neck joint.  As the sandpaper is drawn through the joint it is has minimal contact with the upper part of the joint and the greatest amount of contact with the heel where it removes the greatest amount of wood.  The neck gradually tilts backward as more wood is removed.  It is imortant that an equal amount is removed from both sides so the neck tilts straight back.  This method is slow but it is very controlled.

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Gretsch Anniversary – Shimming the dovetail

With the correct angle establish I set about shimming the dovetail joint.  There was one factory installed shim already in the joint.  While I would normally remove all the old shims I decided to leave this one as it established the alignment of the neck with the cutaway.  My goal is to slowly trim both sides of the new shimmed dovetail so the neck will slowly descend to the correct depth.

I began by gluing a new shim to either side of the dovetail.  I reshaped the original dovetail because there was a narrowing at the top which prevented a tight fit.  After trimming both faces it was necessary to use larger shims than normal.  I glued them in place with hide glue.

With the shims in place the neck will not descend to the bottom of the joint.  To figure out where to remove wood I place a strips of carbon paper (marking side in) over the dovetail and put it in the joint.  Firmly pushing the neck into the joint transfers a black mark to the areas that are rubbing.  At first there were dark marks on uneven parts of the dovetail.  I pared away these areas with a sharp chisel.  As the joint begins to fit better the marks will become larger and less intense. After repeating this process many times the neck finally descended to the correct depth without any movement.  I glued it in place and left it to dry.

*When gluing the neck back in the joint a small amount of glue should be applied to the outer faces of the dovetail only.  The neck may need to be reset in the future and using excess amounts of glue will just make it difficult for the future repair person.

Gretsch Anniversary – Finishing up pt.1

With the neck glued in place all that is left is a little clean up and finishing.

I filled the screw hole with epoxy filler and carved it flush with the heel.  I stained it dark brown to make finishing over it easier.

Unfortunately part of the heel cap came off during the repair.  The plastic material has become very brittle.  I saved the broken pieces and reattached them to the heel with solvent glue.  Some of the  material turned to dust leaving gaps between the pieces.  I decided to fill the spaces with melted binding material to bond them together.  My goal is to make them look as they did when I started, not to replace it with a complete heel cap.  Luckily I have plenty of pictures.  I mixed small pieces of white and off white binding into a glass of acetone to created a paste/glue that matched the original cap.  I painted this into the spaces between the original pieces until it resemble the surrouding area.  After drying I incised small cuts with an exacto knife to resemble the age cracks and rubbed a brown stain into the cuts.  Then I applied amber lacquer over the new areas until it blended in.   It looks a bit dark but I may be able to  buff it out a bit later.

Gretsch Anniversary – Finishing up pt.2

After a few coats of black lacquer and a few coats of clear lacquer the repair is barely noticeable.  The action is greatly improved and there is plenty of room for adjustment.

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